QUARTER STOOL (2019)
Quarter Stool is a concept to create a modular stool that is efficient to produce and transport, while highlighting its manufacturing process. By dividing the stool into four symmetrical parts, the initial tooling becomes smaller and more cost effective. The increased consolidation of the individual parts also leads to a smaller footprint that can be more efficiently shipped. The four identical pieces form a unique clover when joined together, capturing its manufacturing story in a playful presentation.
Manufacturing Concept
Manufacturability in injection molded plastics was a key area of exploration in this project. To ensure that the Quarter Stool can be removed from the mold with ease, it features 45 degree draft angles. This led to an angular design language that integrated well with the concept. Insert screws are then slid into place to lock the each component in place, ensuring a strong and stable joinery.
Sketches
An exploration of how the stool will come together. Explored an asymmetrical vs a symmetrical footrest, the silhouette that forms when the parts come together, and joinery exploration.
Form Refinement
Initial 3D model to the finalized 3D model. Through refinement, I discovered that the clover geometry is both an aesthetic feature, yet captures the concept of this product. More effort also went into refining the surfacing, from the seat curvatures to the footrest transition.
Quarter Scale Joinery and Surfacing Mockups
Initial evaluation of surfacing, joinery, and proportion.
Full Scale Mock Ups and Prototypes
Full scale mockups were done to study scale in real life (left). The final prototype was fully 3D printed (middle). It was then dyed with ink, to best simulate the appearance of injection molded plastic (right).
Creative
